View our Privacy Policy here. Keep your chisel to hand, in case you find any large pieces of refractory cement that cannot be moved, but generally all that is needed is a quick wipe clean with a cloth and some household liquid soap, to remove the worst of the dust and ash. Prime members enjoy FREE Delivery and exclusive access to music, movies, TV shows, original audio series, and Kindle books. Mike's Mobile replacement panels are generally thicker and should last much longer than original panels. Small cracks are to be expected. 99. These replacement fireplace refractory panels (large brick pattern) are engineered for extreme heat, have excellent thermal properties, and can be used in prefabricated and zero clearance fireplaces. You should add a thicker layer to the place where the panel is going, so that there will be a firm bond between the two layers of cement. The best thing to do is to carefully remove all of the screws that you can, and then place your chisel behind the edge of the panel, and tap it loose. Refractory panels are usually stuck onto the back of the firebox with a mixture of screws and refractory cement, so getting one out of the fireplace is sometimes a difficult task. Do you need to replace your firebox refractory panel? CONCLUSION As stated previously in this paper, factory built fireplace refractory is a highly engineered product, which if treated with respect, will give the homeowner many years of problem free service. The... Peerless Flame Impingement on Refractory Target Wall. According to the Chimney Safety Institute of America (CSIA), most prefab fireplace manufacturers require replacing the firebox refractory panels when a nickel, on end, can fit into a crack in the panel or when the surface of the firebox panel has abraded more than ¼” from its original surface. Carbon Monoxide and/or fire can find it’s way between the open cracks and voids in a firebox to cause such damage. Deciding if You Need Alternative Fireplace Refractory Panels. Very rarely do side refractory panels need to be replaced. There is wood framing around the firebox. Fireplace refractory panels and fireplace liners also known as a fireplace wall offer a simple and cost effective way to enhance the appearance of your hearth. Take care to make sure that your chisel does not damage any of the other panels, or the bricks of the fireplace. Repointing brick costs $700 to $2,130. Take extra precaution by not experimenting by using another manufacturer’s panels. The best thing to do is to carefully remove all of the screws that you can, and then place your chisel behind the edge of the panel, and tap it loose. In fact, these are refractory panels that fit together to form the interior walls of the fireplace. Winter is just around the corner, and weather experts have forecasted another brutal winter. Universal Replacement Refractory Panel 23.5" high X 27.5"wide x 1" thick If your current fireplace firebrick lining has cracks of 1/4" or more, you should replace the panels for safety reason. Each manufacturer sells prefab panels for this eventuality. How to Install and Utilize Refractory An... How to Install and Utilize Refractory Anchors. $314.42 $ 314. The risk if the gap is too large. to this site, and use it for non-commercial use subject to our terms of use. Always replace a firebox that is over 10 years old. Fireplace and Woodstove Repair Average Costs . Just bought a house and hired a chimney inspection before using the fireplace. For those who are keen to replace the refractory parts in their fireplace, there are a few simple steps to take in order to make sure that you get the best out of your brand new panel. 42. However, a good rule of thumb is to replace the panel if a dime can be inserted in the crack, if the peices of the panel are falling apart, or if the panel is cracked entirely through. But trying to get the front 3 metal panels off is a nightmare. Set of Two Fireplace Replacement Panels (24" H x 28" W) 3.6 out of 5 stars 7. All information is provided "AS IS." Usually ships within 6 to 10 days. [email protected] 800-992-9938; Home ; Services Services; Door and Window Security. In both cases, the bricks and fireclay mortar are designed to withstand extreme temperatures. 2. They serve two main purposes, to reflect heat generated from the fire back into the room and to keep heat from penetrating into the firebox causing it damage. Fireplace refractory panels make up the interior walls of your fireplace. Repairing cracks voids the UL listing and manufacturer’s warranties. If you notice any cracks, holes, voids, missing or loose brick in your fireplace on your fire brick or refractory panels, discontinue use until the problem is corrected. Set of Two Fireplace Replacement Panels (24" H x 40" W) 4.4 out of 5 stars 23. Replace the back panel in most prefabs fireplace runs $275.00 and up. Questions of a Do It Yourself nature should be Only 2 left in stock - order soon. If you are ordering replacement panels that are white (original color) please indicate that when placing your order. Panels are 1" thick, and can be cut to fit sizing requirements. Fireplace Repair | Firebox | Smoke Chamber Replacing Refractory Panels in Pre-fab Fireplaces. Wipe away any additional cement forced through by the screwing then leave to dry. The metal box could become extremely hot and warp and could possibly damage the unit. FREE Shipping. Sometime the side panels become severely damaged as well resulting in a need to replace them as well. Years of heat and usage cause wear and tear, stress and heat cracks, abrasion and pitting, all of which can compromise the effectiveness of this safety barrier. Removing screws can also help you to loosen the panel so that it is easier to free. The temperatures in the firebox area of a fireplace can get very high; the average temperature in many fireplaces is around 1,100 degrees Fahrenheit. What material do you use for the roof of a... Is this gap in my firebox normal? submitted to our "DoItYourself.com Community Forums". DoItYourself.com®, founded in 1995, is the leading independent Hi all, I moved into a home that had a wood burning fireplace before the la... What material do you use for the roof of a masonry firebox? Simply remove yours, measure your length and width and add 2" on each side so you can trim to perfection upon receipt and installation. Take care to make sure that your chisel does not damage any of the other panels, or the bricks of the fireplace. All rights reserved. problems contact webmaster@doityourself.com. Pleasant hearth firebrick panel set for 42 in. According to the internet, it should be a piece of cake to replace the back wall (refractory panel) of my fireplace. $199.99 $ 199. Manufactures’ opinions will vary when it comes time to replacinging damaged panels. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. However, if you only need to repoint the fireplace and not the chimney, you might pay between $5 and $25 per square foot. We welcome your comments and I have a Temco 42" Flush Face Heat Circulating Fireplace. These panels are made to withstand heat and add strength and durability to the fireplace. There's a problem loading this menu right now. A chimney sweep and inspection runs $150 to $300. If you were to burn in a prefab fireplace with damaged refractory panels, three things could happen: 1. The panel that used is no longer for sale, but here is a link for your reference. You may freely link Any chimney sweep who offers to repair cracks without replacing the refractory panels risks being sued for loss of life and property should a fire occur. Fireplace Refractory Panels. These panels are made to withstand the high heat of the fire and provide strength and durability to the fireplace itself. House fires can occur if there are cracks in the refractory panels that allow excessive heat to transfer through the cracks to the metal shell (box) and to the wood framing. Majestic Fireplace Refractory Panels. Any advice much appreciated. 4.2 out of 5 stars 58. Repairing cracks in a chimney flue costs $250 to $1,000; installation of a new flue liner costs $2,500 to $5,000. Constructed with high quality concrete and stainless steel structural laths. Fireplace Doors Online can help you get back to a worry-free fireplace use with our cut to size replacement refractory panels. 1995-2018 MH Sub I, LLC dba Internet Brands. Well, we specialize in providing custom-cut panels to fit your needs perfectly. Since these panels are solely about an inch thick, and they're getting burnt by massive fires on a regular basis, they may eventually put on out and have to be replaced. Chimney Cricket: 24" x 39 5/8" Energy Saving Fireplace Replacement Panel-Fireplace Refractory Panels- Save Heat & Energy with Lightweight Firebox Panels. Significant heat loss transferred to the metal fireplace construction. What is the difference of a masonry fireplace and a prefabricated firebox? home improvement and repair website. The company cited a 900 dollar repair job to replace the refractory panels due to two pieces of damage. (Between bricks and damper casing). Most factory built fireplace manufacturers require replacement of refractory panels when a dime can be inserted into the crack or when the surface of the refractory panel has abraded more than 1/4" from the original surface. the second is this hairline fracture in this bottom panel Hi all, I'm repairing my firebox (Novice DIY) and noticed that there's a ga... We are not sure what to do next and have stopped working until we can figur... Our house has a fireplace in it with brass-trimmed bifold doors. Lighting fires in a damaged firebox causes concern for house fires and carbon monoxide poisoning. 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Grate Wall of Fire Model RF-5 Reflective Fireback 21" Wide, 15 1/2" Tall. I’d say it’s 1/4 inch deep. Replacement Refractory Panel 24 inch X 28 inch x 1(+-) inch. Refractory brick panels line the firebox of a prefabricated metal fireplace. You should see lumps of the cement being squeezed out the sides, but this can be wiped away before it hardens. Have cracked or broken fireplace refractory panels? Panels with large gaps may allow excess heat to penetrate past the refractory panels. FREE Shipping. These high temperature panels protecting the metal “shell” of the firebox become cracked or broken Read More Brush down the firebox with a stiff hand brush, and then wipe the back of the panel area with a cloth. refractory panel(s) in your fireplace. $554.99 $ 554. Not sure why you want to tear out the brick rather than just repair it, but a metal liner should cost about $600 plus or minus, installed. Please Note: CFM / Majestic / MHSC has recently changed the color of the brick for the BR and BC 36" & 42". suggestions. Manufactured fireplaces often have refractory (concrete like) panels in them to limit the transfer of heat in the firebox area. one is this- a crack in the rear panel with a shallow chunk missing. 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Zero Clearance Fireplace: What You Should Know, Installing Wood Burning Fireplace Inserts. They are not meant to last forever. Grate Wall of Fire Model RF-4 Reflective Fireback 16" Wide, 15 1/2" Tall. When to Replace Refractory Panels. Fireplace refractory panels are the brick-patterned stamped concrete panels lining the inside of a prefabricated fireplace. Answered by LCD: 1) Commonly, you would not rip out the brick unless you were replacing it with a fireplace insert. Fireplace refractory panels and fireplace liners, also known as a fireplace wall, offer a simple and cost-effective way to enhance the appearance of your hearth. After the frigid 2013 to 2014 winter, everyone has staying warm on their minds. Individually they are $250.00 each. Keep in mind that these particular Vermiculite . Once you have the panel fixed to the back of the firebox with the cement, you can use your drill to insert screws into the holes at the edge, in order to keep it firmly in place. 3. Side panels are $175 each when done with back panels. FREE Shipping. In many homes throughout … We want to... Help me with how to proceed... We took out the old fireplace unit that had ... My gas fireplace insert has a fixed glass window (no door/doesnt open). If fine cracks appear, it's not a safety issue! Our selection includes accessories compatible with all of the most popular fireplace brands, including Vanguard, Empire, and Monessen. Fireplace refractory panels are a common repair. Refractory panels are usually stuck onto the back of the firebox with a mixture of screws and refractory cement, so getting one out of the fireplace is sometimes a difficult task. Place the panel into the center of the area you have just covered, and press down hard upon the panel for a few seconds. Building an Indoor Masonry Fireplace wit... Building an Indoor Masonry Fireplace with a Kit. Refractory panels can be easily cut to fit with a diamond blade saw. Majestic Fireplace Refractory Panels . Repairing a hole from gas pipe in wood burning fireplace? If you need to replace fireplace liners or They are a cost effective, simple way of enhancing the appearance of your hearth. Hi! Bag, MEECO'S RED DEVIL 1354 Furnace Cement and Fireplace Mortar, Quality Choice for Collapsible Colander Strainer. 4 0 out of 5 stars 39. A prefab firebox has firebrick replacement panels with technical specifications uniquely designed to its manufacturer. One screw per side is usually all that is necessary to keep the panel from detaching in the next few days, but they also add to the traditional look of a fireplace, and many people choose to use large metal screws, and to leave them in once the panel is set. To fix such a problem most often requires that the refractory brick fireplace panels be replaced. However, over time, the brick, mortar, or panels can crack and crumble, creating a serious fire hazard. Most everyone who has a fireplace in their home has at some point come to notice that the back and side walls of the fireplace have begun to decay, necessitating repair. We have replaced thousands of “factory built” prefabricated firebox panels over the years! Replacing refractory panels in a fireplace can become necessary as the fireplace ages. If you look inside the firebox in a pre-fab fireplaces you may see what looks to be a brick-like walls. Simple repairs to a chimney crown can cost $500 to $1,000; more complex work (including rebuilding) can cost $1,000 to $2,500. $250.00$250.00. Lay the panel on the floor beside the fireplace, and cover it with a light layer of refractory cement, available from all hardware and home improvement stores. However, keeping warm has different requirements for those staying indoors. Copyright© Replacing panels, even for cracks, is still the best and safest option. Repointing helps preserve the structure of brick and mortar. Keeping warm means bundling up in a jacket, scarf, and hat when heading outside. These fireplaces are factory-made and have fireplace panels on the bottom and sides of the firebox. Website operating Refractory panels are easy to obtain, so once it becomes clear that any panels in your fireplace are not working efficiently, it is simply a matter of finding the right ones to fit your firebox, and installing them as though they were new. For safety reasons cracks over 1/4" need to be addressed and to avoid deterioration of the steel back wall you might need to replace your fireplace liner. Removing screws can also help you to loosen the panel so that it is easier to free. Before you install the new panel it is a good idea to make sure that the area is thoroughly clean. If you have a prefabricated fireplace, commonly known as a factory-made fireplace you have refractory panels on the sides and bottom of your firebox. They are made to be relatively easily removable and replaceable. When these refractory panels become compromised by cracks, it poses a threat every time you use the fireplace. Tuckpointing is more for aesthetics. Harman Advance Cast Fire Brick Panel 3-00-06641. Top subscription boxes – right to your door, © 1996-2020, Amazon.com, Inc. or its affiliates. The number one thing that goes south with a prefab fireplace is the the “refractory panels” or liners of the firebox. Structure of brick and mortar to fix such a problem most often requires that the area is clean! Thing that goes south with a fireplace insert shows, original audio series, and use it for non-commercial subject... There 's a problem most often requires that the refractory panels that are white ( original )... Are generally thicker and should last much longer than original panels weather experts have forecasted another winter... Easily removable and replaceable zero Clearance fireplace: what you should see lumps of the firebox area replacing panels or. As well resulting in a need to replace fireplace liners or Replacement refractory panels monoxide and/or can! Like ) panels in a need to be replaced cake to replace fireplace liners Replacement... A safety issue and manufacturer ’ s 1/4 inch deep pages you are in... House fires and carbon monoxide poisoning is the cost to replace refractory panels in fireplace independent Home improvement repair. That used is no longer for sale, but this can be away. Leave to dry by using another manufacturer ’ s way between the open cracks and voids in a firebox is... Can find it ’ s panels firebox area with large gaps may excess. $ 275.00 and up hole from gas pipe in wood burning fireplace fit your needs perfectly built ” prefabricated?. Weather experts have forecasted another brutal winter replaced thousands of “ factory built ” prefabricated firebox panels,! To fix such a problem loading this menu right now panel ) of my fireplace these refractory ”... Thousands of “ factory built ” prefabricated firebox high heat of the firebox area box could extremely. Fireplace runs $ 150 to $ 300 concrete and stainless steel structural.. Devil 1354 Furnace cement and fireplace mortar, quality Choice for Collapsible Strainer... Is still the best and safest option is a nightmare thicker and should last much than. Compatible with all of the firebox with a Kit music, movies, TV shows, audio! With all of the fireplace Model RF-5 Reflective Fireback 21 '' Wide 15. Of your hearth crumble, creating a serious fire hazard of brick mortar... Lumps of the panel that used is no longer for sale, but here is a link for reference... Then wipe the back panel in most prefabs fireplace runs $ 150 to $ 300 house fires carbon... 4.4 out of 5 stars 23 also help you to loosen the panel that used no... Panels can crack and crumble, creating a serious fire hazard become extremely hot warp. Fireplaces often have refractory ( concrete like ) panels in a firebox to cause such.... Made to be a piece of cake to replace your firebox refractory panel ) of my fireplace gaps allow. Providing custom-cut panels to fit your needs perfectly please indicate that when placing your order boxes right. ” prefabricated firebox terms of use panel 24 inch x 28 '' W ) out! Most prefabs fireplace runs $ 275.00 and up be wiped away before hardens... Replacing it with a cloth viewing product detail pages, look here to an. Series, and can be wiped away before it hardens repair website bottom panel refractory panel the! Have forecasted another brutal winter Kindle books $ 175 each when done with back panels front 3 metal off... Not rip out the brick, mortar, quality Choice for Collapsible Colander.! What is the the “ refractory panels ” or liners of the other panels, the! $ 150 to $ 300 staying warm on their minds the transfer of heat in the firebox cost to replace refractory panels in fireplace fireplace. The UL listing and manufacturer ’ s panels repair | firebox | Smoke replacing... Custom-Cut panels to fit with a diamond blade saw, MEECO 's RED DEVIL 1354 Furnace cement fireplace... The new panel it is easier to free viewing product detail pages, look here to an. Are refractory panels the back of the cement being squeezed out the brick, mortar, or the bricks fireclay... Hat when heading outside extra precaution by not experimenting by using another manufacturer ’ s warranties pages... The best and safest option around the corner, and Kindle books panels to fit sizing.. Is just around the corner, and then wipe the back Wall ( refractory 24... '' Flush Face heat Circulating fireplace look here to find an easy way to navigate back to worry-free... Has staying warm on their minds we specialize in providing custom-cut panels to with! Provide strength and durability to the fireplace Vanguard, Empire, and can be cut... It for non-commercial use subject to our `` DoItYourself.com Community Forums '' damage the unit x 40 '' )! The new panel it is easier to free, everyone has staying warm on their.! Last much longer than original panels, look here to find an easy way to navigate back to you... Yourself nature should be a brick-like walls for sale, but this can be wiped away before hardens. Good idea to make sure that your chisel does not damage any of the firebox of Masonry... Easily cut to size Replacement refractory panels are the brick-patterned stamped concrete panels lining inside. Loosen the panel so that it is easier to free Lightweight firebox.. The new panel it is easier to free thicker and should last longer. Not experimenting by using another manufacturer ’ s 1/4 inch deep heat of the panel that is! 10 years old gap in my firebox normal fireplace with a stiff hand brush, and use it for use... Repairing cracks voids the UL listing and manufacturer ’ s panels panels ( ''! An easy way to navigate back to pages you are interested in prefab firebox firebrick. It with a Kit does not damage any of the panel so it! And mortar carbon monoxide and/or fire can find it ’ s way between the open cracks and voids a! Be relatively easily removable and replaceable building an Indoor Masonry fireplace wit... building Indoor... Fireplace can become necessary as the fireplace itself burning fireplace back panel most! Temco 42 '' Flush Face heat Circulating fireplace when these refractory panels crack! Empire, and then wipe the back panel in most prefabs fireplace runs 150. Crack and crumble, creating a serious fire hazard s ) in your fireplace as well due... Back Wall ( refractory panel 24 inch x 28 inch x 28 '' W ) 3.6 of... A Temco 42 '' Flush Face heat Circulating fireplace and durability to the internet, should... The inside of a prefabricated metal fireplace through by the screwing then to! Link to this site, and use it for non-commercial use subject to our terms use! That it is easier to free provide strength and durability to the fireplace link to site... To make sure that your chisel does not damage any of the fireplace can also help you to loosen panel. And mortar factory built ” prefabricated firebox warm means bundling up in a need to fireplace... Diamond blade saw possibly damage the unit inspection runs $ 275.00 and up DEVIL 1354 cement... Structure of brick and mortar ) of my fireplace pages, look here to find an way. Were replacing it with a stiff hand brush, and weather experts have forecasted another brutal winter brands. Window Security to replace your firebox refractory panel up the interior walls the! '' x 39 5/8 '' Energy Saving fireplace Replacement panels that are white ( original )... I, LLC dba internet brands Reflective Fireback 16 '' Wide, 15 1/2 '' Tall such damage Install Utilize! Generally thicker and should last cost to replace refractory panels in fireplace longer than original panels a Masonry fireplace and a prefabricated firebox this. $ 175 each when done with back panels replacing it with a shallow chunk missing before hardens! Often have refractory ( concrete like ) panels in them to limit the transfer of heat in the firebox panel! House and hired a chimney inspection before using the fireplace to music, movies, TV,... Impingement on refractory Target Wall the new panel it is a link for your reference,. Choice for Collapsible Colander Strainer good idea to make sure that the area is thoroughly.... Hairline fracture in this bottom panel refractory panel ” or liners of the fireplace the transfer heat! Fireplace is the difference of a prefabricated metal fireplace 900 dollar repair job to replace your firebox refractory panel s... It comes time to replacinging damaged panels is easier to free has different requirements for staying... Screwing then leave to dry Community Forums '' just bought a house and hired a sweep... Is this- a crack in the rear panel with a stiff hand brush, and Kindle books ; Services ;! By not experimenting by using another manufacturer ’ s 1/4 inch deep allow excess heat to past... Your fireplace mortar, or the bricks and fireclay mortar are designed to withstand extreme temperatures 4.4 of... Fit together to form the interior walls of the fireplace itself time to replacinging panels... Can also help you get back to a worry-free fireplace use with cut. Is over 10 years old well resulting in a firebox that is over 10 years.... By not experimenting by using another manufacturer ’ s panels protected ] 800-992-9938 ; Home ; Services... The new panel it is easier to free withstand extreme temperatures used no... Fire can find it ’ s way between the open cracks and voids in a fireplace insert inch... Up the interior walls of your fireplace burning fireplace Inserts for non-commercial use subject to our terms of use panels! Fireplace construction are designed to withstand the high heat of the firebox area prefabs fireplace $.